A project report on Bosch

Sanjay K.

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A project report on Bosch

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Abstract

MICO Nashik also abbreviated as MICO/NaP in the Bosch World, is one of the four pillars of MICO and Bosch Group in India. The company is situated in city which is one of the holy cities of India and is full of natural resources and manpower. This has contributed in the development and growth of the company in the city. The MICO/NaP is located at Satpur in Nashik. The plant has five functioning workshops with well planned and international quality structure. The plants and buildings are well supplied with necessary facilities such as water, electricity and ambiators, which make the working as pleasure. The plant is surrounded with good landscaping and plantation giving the feeling of another world in the city. The good landscaping is the characteristic of the plant. These are the pintle type nozzles. Pintle-type nozzles have a coaxial jet and are used in pre-combustion chamber engines and turbulent chamber engines. The nozzle openings pressure it between 115 and 400 bars.

Introduction
1. Company profile
2. Mico-Bosch
3. Key information of Mico
4. Milestones
5. Products
6. Customers
Problem identification
1. Study of existing process
2. Manufacturing process
3. Problem identified
Data collection and analysis
1. Increasing WIP
2. Monthly production
3. Replenishment time at soft stage
Literature review
1. History of Kanban
2. The pull system and waste reduction
3. Production work orders and Kanban
4. MRP II and Kanban
5. Push versus pull system
6. Types pf Kanban
7. Production Kanbans
8. Functions of Kanbans
9. Rules of Kanban
10. Benefits of Kanban
11. Calculation of Kanban
Value stream mapping
1. Steps involved in the process
2. Plan implementation
Bosch production system
Methodology
1. Proposed methodology
2. Value stream design
3. Future Kanban control area
Implementation phase
Monitoring phase
Improvement phase
Results
Future scope of the project
References

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[...] And draw the various processes in the symbolic form on a piece of paper. Draw the process in the sequence in which they occur and draw them on the paper from left to right. Fill out data boxes, count inventory, and map inventory locations: In the data box, information regarding cycle time, setup time, Uptime, per shift availability and no. of machines for that operation etc. information is written. Additional information regarding lot size, type of parts, working time shift model, scrap/ rework etc. [...]

[...] : Supermarket for DSLA HT over body NaP MICO BOSCH Supermarket for DSLA HT over body NaP MICO BOSCH Fig 41: Acrylic Kanban card Fig 42:Kanban Post on Supermarket Supermarket Design: Supermarket is the location where the parts are stacked in the FIFO chutes along with the kanban cards. The customer or the associate of the next process comes and takes the part he wanted and put the production kanban on the ‘Kanban Post or kanban Board”. Supermarket should be designed very carefully taking into consideration the future trends so that it can fulfill the demand of the future trends as well as current market requirements and at the same time it should not be oversized and occupy the large space. [...]

[...] Withdrawal Kanban are used in many forms depending on the need and type of part being withdrawn-one kanban for a single part or for a container of parts, or a series of kanbans for when parts must be supplied in a certain order for downstream assembly sequences Production kanbans The second primary type of kanban is known as a production kanban. Production kanbans indicate operation instructions for specific processes. There are two basic types of production kanbans Production- Ordering Kanbans: These are the type that most people think of when they talk about the kanban system. [...]

[...] The plant is situated on a land area of sq.m. with sq.m. Of built up area. Figure Landscaping at MICO Nashik The plant has five functioning workshops with well planned and international quality structure. The plants and buildings are well supplied with necessary facilities such as water, electricity and ambiators, which make the working as pleasure. The plant is surrounded with good landscaping and plantation giving the feeling of another world in the city. The good landscaping is the characteristic of the plant. [...]

[...] Create a vision for model area using VSM/VSD Derive a holistic layout and a logistics concept from the vision Define metrics for target Tracking 4. Establish an implementation plan according to the phase model 5. Determine Point kaizen Stabilization Phase: 1. Production leveling a. Value stream based on customer requirements from the very early stage b. Production leveling of volumes and sequence 42 Productive 4. c. Quick Change Over d. Pull system e. Ship to line f. Lean line design g. [...]

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